May. 21, 2025
As we know, in the textile industry, there are so many names for the fabric. Sometimes we also don’t know how to choose them as the names are so strange. Such as the names we would like to talk today.
Spandex, Lycra and Elastane are often used interchangeably in the textile industry to refer to highly elastic synthetic fibers. While they are the same core material, brand differences, regional usage and subtle differences in manufacturing processes can affect their performance in fabrics. This guide will explore their sources, properties, applications and key differences in detail.
If you would like to know more, welcome to Wetop Sports knowledge center.
What Are Spandex, Lycra, and Elastane?
1. SPANDEX
DEFINITION: A synthetic fiber made from a polyurethane-polyurea copolymer known for its superior stretch and recovery properties.
ORIGIN OF THE NAME: The word "spandex" comes from the rearrangement of the letters of "expands," reflecting its excellent stretchability.
USES: Used primarily in the United States and Asia.
FEATURES:
1) Can stretch to 500-700% of its original length.
2) Lightweight and soft, resistant to body oils, sweat, and detergents.
3) Often blended with cotton, polyester, or nylon for added stretch.
2. LYCRA®
DEFINITION: A brand of spandex developed by The Lycra Company (formerly DuPont).
ORIGIN OF THE NAME: Lycra was registered as a trademark in 1958 and became synonymous with high-quality stretch fabrics.
USES: Used worldwide, but associated with high-end performance clothing.
FEATURES:
1) Has better shape retention and durability than regular spandex.
2) Used in high-performance sportswear, swimwear, and medical compression garments.
3) Resistant to chlorine, UV rays, and thermal degradation (depending on treatment).
3. SPANDEX
DEFINITION: European term for the same polyurethane-based fiber.
ORIGIN OF THE NAME: Derived from "elastic" + "ane" (a common suffix in chemical names).
USES: Preferred in Europe, Australia, and some other regions.
FEATURES:
1) Same chemical composition as spandex.
2) Used interchangeably in fabric descriptions (e.g., "95% cotton, 5% spandex").
Chemical Composition & Manufacturing
All three fibers are made from polyurethane and are produced using a dry spinning process:
PREPOLYMER FORMATION: Reaction of a polyester or polyether diol with a diisocyanate.
CHAIN GROWTH: Addition of a diamine compound to form long polymer chains.
SPINNING: Extrusion of the solution into fibers, which cure on contact with air.
FINISHING: Treatment of the fibers to make them more durable, soft, and resistant to environmental factors.
LYCRA® may also have other proprietary treatments to achieve the following:
1) Higher resilience (better snap-back).
2) Moisture wicking (for sportswear).
3) Chlorine resistance (for swimwear).
Key Differences Between Spandex, Lycra, and Elastane
Feature | Spandex | Lycra® | Elastane |
Term Usage | U.S., Asia | Global (branded) | Europe, Australia |
Stretch Capacity | 500-700% | Up to 700% (enhanced variants) | 500-700% |
Durability | Good | Excellent (brand-specific tech) | Good |
Common Blends | Cotton, polyester, nylon | High-performance fabrics | Cotton, wool, synthetics |
Cost | Affordable | Premium-priced | Mid-range |
Special Features | Standard elasticity | Chlorine-resistant, UV-protected, moisture-wicking | Same as spandex |
Applications in Fashion & Industry Spandex/Elastane Uses
1. FOR THE SPANDEX
SPORTSWEAR: Leggings, sports bras, cycling shorts, wetsuit (for increasing mobility).
EVERYDAY CLOTHING: Jeans, T-shirts, socks (for increasing comfort and stretch).
UNDERWEAR AND SHAPEWEAR: for compression and fit.
MEDICAL USES: Compression stockings, bandages.
2. FOR THE LYCRA® WITH EXTRA SPECIFIC USES
HIGH-PERFORMANCE SPORTSWEAR: Nike, adidas and Under Armour all use LYCRA® for better muscle support.
SWIMWEAR: for resistance to chlorine and saltwater.
LUXURY FASHION: high-end shapewear (e.g. Spanx) and body-con dresses.
Care & Maintenance
There are some ideas for care and maintenance below:
WASHING: Use cold water (hot water destroys elasticity).
DRYING: Air dry or tumble dry on low heat (high temperatures damage fibers).
BLEACHING: Avoid using chlorine bleach (will weaken spandex).
STORAGE: Keep out of direct sunlight to prevent UV degradation.
Environmental Impact & Alternatives
In order to suit our environment requirement, there are also some new ideas that are working nowadays as shown below.
NON-BIODEGRADABLE: Spandex/elastane is petroleum-based and does not break down easily.
RECYCLING CHALLENGES: Difficult to separate from blended fabrics.
ECO-FRIENDLY ALTERNATIVES:
1) Recycled spandex (from post-industrial waste).
2) Bio-based spandex (under development).
3) Natural spandex (rubber cord, but less durable).
Conclusion: Which should you choose?
After studying the knowledge abovementioned. Then we would know how to choose them:
EVERYDAY STRETCH FABRICS: Spandex or Elastane (economical).
PERFORMANCE FABRICS: Lycra® (superior durability and functionality).
EUROPEAN MARKETS: Elastane is the standard term.
While chemically spandex is elastane, Lycra® is a premium engineered fabric with improved performance. Understanding these differences can help you choose a fabric that meets your durability, comfort, and performance needs to do your business better.
Wetop Sports, as one of the best high end wetsuit manufacturers, it always supplies wetsuit, drysuit, trisuit, diving mask, diving fins, … etc. all over the world. Its main business is to assist our customers to build competitive brand with saving their capital and having reliable quality. if you would like to tailor your wetsuits for sale, why don’t you try cooperating with this so professional bespoke wetsuit factory?
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